Service 05 · Custom Foam Cutting & Inserts

Cuttofit.
Nothingmoves.

Precision-cut EVA, EPE, PU and PE foam inserts for protection and premium presentation.

Fig. 05 · Foam insert, cut layoutCavity — CAD from productFinger pull — easy liftStepped depthEVA · EPE · PU · PE

— Through-cut   - - Depth stepFit-tested with your product

01 · The service

Foam,shapedtotheproduct

Custom foam inserts, product cushioning design, presentation foam trays and industrial protective packaging.

Built for electronics, medical equipment cases, automotive components, tools & machinery and luxury products — and fit-tested with the actual product before production.

FitGeneric pick-and-pluck foamCavity cut to your product
MovementProduct shifts in transitZero movement, held tight
MaterialOne foam for every jobEVA, EPE, PU or PE, chosen per use
Sign-offMeasured from a drawingFit-tested with the real product

02 · Scope of work

FromCADtocutfoam

F-01

CAD-basedcavitydesign

Cavities drawn in CAD from your product's exact dimensions, so every piece drops in and stays put.

F-02

Multi-materialfoam

EVA, EPE, PU and PE foam, matched to the job — firm for heavy tools, soft for delicate surfaces, light for shipping.

F-03

Presentationtrays

Clean, precisely cut foam trays that lay the product out neatly for retail, demos and gift boxes.

F-04

Industrialprotectivepackaging

Heavy-duty foam for equipment cases, machinery parts and automotive components that travel rough.

F-05

Fit-testingwiththeactualproduct

Every insert is sampled and tested with your real product before production, not signed off on a drawing.

F-06

Productcushioningdesign

Cushioning engineered around weight, fragility and the journey, so shocks and drops never reach the product.

03 · What you gain

Protectedandpresented

01

Zero-movementprotection

Each item sits in its own cavity, so nothing shifts, rubs or knocks together on the way.

Held tight
02

Organised,professionalpresentation

A clean foam layout makes the product look deliberate and premium the moment the case opens.

Case-ready
03

Fewertransitdamageclaims

Cushioning sized to the product and its journey cuts breakages, returns and replacement costs.

Claims down
04

Rightfoam,rightcost

Choosing between EVA, EPE, PU and PE per job means you aren't paying for more foam than the product needs.

Spec'd to use

04 · Who it's for

Whowecutfor

Electronics&devicemakers

Devices, accessories and components that need a snug, anti-shift insert for shipping and retail.

Medicalequipmentsuppliers&toolmakers

Instruments, tools and machinery kept organised and protected in cases that get opened every day.

Luxurybrands&trade-showexhibitors

Premium presentation trays for high-end products, and protective foam for demo kits that travel show to show.

Measure · Cut · Fit-test

Getafoam
insertquote.

Send us the product (or its dimensions and weight), how it's used and how it ships — we'll recommend the foam, design the cavities and quote your inserts.

Quote ticket · What's inside

Product dimensions & weightIncluded
Foam material selectionIncluded
CAD cavity layoutIncluded
Sample cut & fit-testIncluded
Production quantity pricingIn the quote
Cut to fit