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CAD-basedcavitydesign
Cavities drawn in CAD from your product's exact dimensions, so every piece drops in and stays put.
Service 05 · Custom Foam Cutting & Inserts
Precision-cut EVA, EPE, PU and PE foam inserts for protection and premium presentation.
— Through-cut - - Depth stepFit-tested with your product
01 · The service
Custom foam inserts, product cushioning design, presentation foam trays and industrial protective packaging.
Built for electronics, medical equipment cases, automotive components, tools & machinery and luxury products — and fit-tested with the actual product before production.
02 · Scope of work
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Cavities drawn in CAD from your product's exact dimensions, so every piece drops in and stays put.
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EVA, EPE, PU and PE foam, matched to the job — firm for heavy tools, soft for delicate surfaces, light for shipping.
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Clean, precisely cut foam trays that lay the product out neatly for retail, demos and gift boxes.
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Heavy-duty foam for equipment cases, machinery parts and automotive components that travel rough.
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Every insert is sampled and tested with your real product before production, not signed off on a drawing.
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Cushioning engineered around weight, fragility and the journey, so shocks and drops never reach the product.
03 · What you gain
Each item sits in its own cavity, so nothing shifts, rubs or knocks together on the way.
Held tightA clean foam layout makes the product look deliberate and premium the moment the case opens.
Case-readyCushioning sized to the product and its journey cuts breakages, returns and replacement costs.
Claims downChoosing between EVA, EPE, PU and PE per job means you aren't paying for more foam than the product needs.
Spec'd to use04 · Who it's for
Devices, accessories and components that need a snug, anti-shift insert for shipping and retail.
Instruments, tools and machinery kept organised and protected in cases that get opened every day.
Premium presentation trays for high-end products, and protective foam for demo kits that travel show to show.
Measure · Cut · Fit-test
Send us the product (or its dimensions and weight), how it's used and how it ships — we'll recommend the foam, design the cavities and quote your inserts.
Quote ticket · What's inside